DESIGN AND MANUFACTURE OF SPECIAL MACHINES
DB-Project designs and builds special machines to meet the most particular application needs.
The consolidated experience acquired in various industrial fields (food processing, packaging, automation) allows us to satisfy every customer’s need by supporting them from the preliminary study phase to testing. The machines are developed to the specific needs of the customer, offering maximum flexibility, both in terms of construction and performance.
Contact us to arrange a meeting, using the appropriate contact form.
MODERNIZATION OF BLOW MOULDING MACHINES AND THREAD CONVERSION
DB-Project realizes upgrades and conversions dedicated to your blow-molding machines in use.
Saving PET in preforms, lightening bottles without changing their design, reducing energy consumption, assisting customers from design to start-up for the conversion of the machine.
DESIGN AND SALE OF AFTER-MARKET PARTS
DB-Project engineers and markets After Market spare parts compatible with the original parts of manufacturers (OEMs), including SIDEL, KRONES, OCME.
On this website, you can find a vast catalog of ready-made parts classified by manufacturer and machine.
The highlights of our After-Market service are:
- Guaranteed operation with 100% compatible parts to the original component.
- savings from 20 to 40% compared to the price of the original
- processing offers within 24 hours
- priority processing of the order, according to the customer's needs
- possibility of discounts based on the quantities ordered
- delivery within 24/48 hours for spare parts
- multiple possibilities for searching parts: by OEM code, by product type, by name and type of machine, etc.
Check out the catalog of available After-Market parts!
REVERSE-ENGINEERING AT THE CUSTOMER'S REQUEST
DBProject has all the resources and know-how necessary for the reverse-engineering of parts and groups at the request of the customer. If a part can no longer be purchased or is too expensive, consider contacting DB-Project for a free consultation on the creation of a compatible piece.
Through advanced reverse-engineering techniques, DB-Project designs and manufactures the part with a guaranteed operation.
Reverse-engineering takes place using professional measurement methodologies and instruments including:
- Zeiss CMM survey machine
- Micrometers
- Bore gauges
- Altimeter
- Roughness meter
- Durometer
- Dynamometers for springs
The details are analyzed in the laboratory to define exactly the materials used and the structural and surface treatments.
Fill out the appropriate form to request a personalized quote for the realization of a tailor-made part.
STRUCTURAL CALCULATIONS AND VERIFICATIONS - FEM ANALYSIS
Using the most modern FEM calculation and structural analysis tools, the components and critical mechanical parts of the machine are sized. The analysis with the finite element method (FEM) performed on the 3D model of the piece allows to simulate its behavior under the load conditions expected for the real component, to evaluate its suitability to withstand the mechanical stresses to which it will be subjected in normal use of the machine, and to understand where and how to intervene in case the outcome is not positive.
FEASIBILITY STUDIES
DB-Project deals with the realization of feasibility studies to evaluate the convenience connected to the development of a new industrial automation project.
The purpose of the feasibility studies is to:
- highlight one or more architectural solutions related to technologies and organizational solutions;
- provide a description of the operational implementation of the project;
- provide an assessment of the costs, benefits, risks, and consequences of failure to achieve the objective.
Thanks to the feasibility studies, you will be clear about the economic benefits and the scale of priorities to be maintained in the project to optimize time and resources.
TECHNICAL DOCUMENTATION
DB -Project realizes drawings and wiring diagrams, hydraulic, pneumatic, and mechanical. We offer our assistance to the assembly department, to the operation tests and to the control interventions at the customers' premises.
DB-Project personally takes care of the creation of all the images to be inserted, from the technical drawings to the photos in the instruction manuals, which are made according to European regulations.
The instructions we carry out are aimed at satisfying the needs of the operator for the correct use of the machine, but they also play an important function of prevention and safety for the manufacturer.
All the manuals we produce can be converted and distributed to your customers on CD-ROM or via the Web. DB-Project develops the risk analysis in the field of safety at work, according to the requirements of Ministerial Decree 2006/42 / EC. The risk assessment can be considered the most important part of the technical dossier and is aimed at analyzing in detail the mechanical, electrical, hydraulic, environmental, operational characteristics of the machine, to highlight possible sources of risk for the operator and for the machine itself.
DB PROJECT S.R.L.
Via Europa, 27 Costa Serina 24010 Italy (BG) Italy
Partita iva 03834830162 • Telefono +39 0345-1826077 • Fax +39 0345-58470
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